Air compressor preventative maintenance is a vital investment that protects operations and delivers extended benefits, including dependability, efficiency, protection, and productivity. Therefore, when you’re in a sector in which air quality is essential, playing it by the book and keeping your compressor in good condition is a must – it demonstrates you’re serious about quality and safety.
Why Adequate Air Compressor Maintenance is Vital
Keeping your industrial air compressor in good shape is vital. Preventative maintenance helps guarantee it works well, lasts longer, and won’t break down suddenly. It saves you money by being energy efficient and preventing expensive repairs. Additionally, it’s better for the environment. And more importantly, it keeps your workspace safe by avoiding accidents associated with overlooked compressors. However, where do you begin?
Air Compressor Maintenance Checklist
Below is an air compressor maintenance checklist that can assist in keeping your equipment operating smoothly.
- Examine the oil level: Routinely examine the oil level in your compressor’s pump and fill it up when required. Change the oil every couple of hundred hours of functioning or in accordance with the owner’s manual.
- Go over belts and pulleys: examine the belts and pulleys for typical wear, slop, or splits. Adjust or replace them as required to keep your compressor running efficiently.
- Check for leaking air: Listen for air leaks or use soap and water to check seals and couplings. Repair leaks to stop your compressor from overloading and losing productivity.
- Wash the air filters: Routinely wash the intake air filters to stop debris and contaminants from getting inside the compressor. A blocked filter is going to reduce air flow and increase the air compressor’s running temperature.
- Empty out condensation from tanks: Water vapor can turn into an issue in compressed air systems, so it’s vital to empty out the condensation that gathers in air tanks routinely.
- Organize professional maintenance: Organize professional maintenance and inspections with a factory trained technician regularly. They can carry out thorough checks to identify and fix possible issues before they become expensive air compressor repairs.
Air Compressor Maintenance Schedule
Routine maintenance is going to prolong your air compressor’s longevity and decrease the risk of malfunctions or accidents. Retain this recommended air compressor maintenance schedule at hand and follow it regularly to keep your air compressor running at optimal performance.
Daily:
- Examine the oil level in the compressor pump. Fill it up if necessary.
- Inspect for any noticeable leaks or strange noises.
- Empty any condensation from the air receiver tank.
Weekly:
- Wash or replace the air inlet filters.
- Go over and tighten any loosened belts or pulleys.
- Examine hoses and couplings for any signs of wear or leaks.
Monthly:
- Examine and clean the compressor’s coolant system, as well as the radiator and fan.
- Go over the pressure relief valve to see if it is functioning properly.
- Lubricate any components according to the manufacturer’s manual.
Quarterly:
- Replace the oil and oil filter according to the manufacturer’s suggested intervals.
- Examine and clean the compressor’s motor and electrical contacts.
- Test and fine-tune pressure gauges.
Annually:
- Organize professional maintenance and inspections with a factory trained technician.
- Change any run down or faulty parts as recommended by the manufacturer.
Carry out a comprehensive inspection of the whole system, including filters, air dryer units, and drain traps. Remember this checklist is a common guideline and might need to be modified based on the particular requirements and usage of your air compressor. Continually refer to the manufacturer’s suggestions and consult with a professional when necessary.
Willing Service Corporation Offers A Full Range Of Industrial Air Compressors For Sale Nationwide!
Willing Service is proud to sell air compressors nationwide. You can choose the brand, model, and size you need for your purposes and we will ship it straight to your shop or business. Shop industrial air compressors online and get it touch with us today by giving us a call at (602) 246-6940.